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Tips for Installing and Using the I-Roast Vent Attachment


Attaching the smoke vent that comes with Hearthware I-Roast home roasters is necessary for those that need to be able to use the unit indoors, simply because the unit creates a lot of smoke. The main problem with attaching the vent adapter "as is", is that when the recommended 4 inch diameter flexible dryer hose is attached to it, the weight of the hose can make the vent adapter fall off; not a good thing when you're in the middle of a roast cycle, as the hose gets hot and trying to re-attach it can be dangerous, leaving you with a smoke-filled house!


Fortunately, it is very easy to make a simple modification. Just follow these how-to steps:

The weight of the dryer-hose causes the vent attachment to lift off of the chaff collector.
 

 

i-roast vent attachment

This image shows the four prongs that attach the vent to the chaff collector. These prongs will need to be bent to create an interference fit against the chaff collector mounting holes.
   

This view shows how to bend each of the 4 prongs to create the interference fit of the vent onto the chaff collector. It is kind of a "kinking" motion.

 

Since the four prongs are now bent, it will probably be necessary to use a screwdriver to help fit the last two prongs into the chaff collector lid.
   


Time to attach the hose. Use a worm-clamp that can be found in the same place you bought your 4 inch dryer hose (home improvement store, hardware store, etc.) A word of caution; make sure to use a metallic flexible dryer hose and not a plastic one! The temperature exiting the coffee roaster will reach temperatures well in excess of 400 degrees (F), which is easily hot enough to melt a plastic-type hose.



Run the hose out of your house or roasting area however you like. You can put it by a cracked open window and block off the area around it with cardboard to keep both the cold out, and also to keep the smoke from blowing back in. The vent fan on an oven range will work to, but only if it is higher volume than what is considered "standard issue" that the average home is equipped with. It (the range vent) must also have a clean grease-trapping screen.
   

The exhaust duct successfully vents about 98% of all smoke emitted from the I-Roast coffee roaster making it adequate for the job, but only if the it (the duct) is connected firmly to it (the roaster). The user must also make certain that the chaff collector is firmly attached to the roasting chamber. If it is not, there are some tabs inside of the collector that can be modified (bent) to tighten the fit there also. The majority of the roasters we've opened and checked indicate that a loose chaff collector is a rarity, but sometimes they do come that way out of the box.

I used a standard 7 ft long, 4 inch diameter hose for our ducting-project and found that the hose seemed to increase the rate of roast. This is probably due to a small amount of back-pressure created by ducting the smoke for 7 ft compared to just venting is outside the roaster with no hose attached. I would recommend trying lower temperatures and/or shorten the amount of time per each stage of your roast profile (assuming you're using your own profile and not the pre-sets that are part of the machine). On the other hand, for those of you that are aware of the difficulty the Hearthware I-Roast has with properly roasting decaffeinated green coffee, the addition of a little induced back-pressure caused by a 7 foot flexible exhaust probably would be beneficial ....something I will try out soon and post results for.......victor

If you lost your vent attachment, we stock a them. Just click here to go the I-Roast replacement parts page